TSS
Envision a sewing operation where efficiency, quality, and cost savings seamlessly align. We integrate lean manufacturing principles into your sewing operations, effectively reducing waste, optimizing workflows, and enhancing overall quality.
What is TSS?
TSS, or Toyota Sewing System, represents a contemporary lean methodology employing Single Piece Flow and Task Sharing to optimize workloads, minimize material handling time, reduce waste, and foster a culture of continuous improvement. It's essential to understand that TSS is not a miraculous solution; rather, it parallels other production systems, demanding diligent effort and a profound comprehension of its intricacies.
It's not a one-size-fits-all template; instead, like any lean system, it serves as a flexible framework requiring adaptation to specific needs. Contrary to misconceptions, TSS isn't solely about removing chairs; it emphasizes efficient movement within the production process, not just standing but purposeful, dynamic activity.
Why TSS?
Envision a sewing operation where efficiency, quality, and cost savings seamlessly align. We integrate lean manufacturing principles into your sewing operations, effectively reducing waste, optimizing workflows, and enhancing overall quality. Collaborating with us promises heightened productivity, minimized lead times, and the empowerment of your workforce for success. Embrace the opportunity to revolutionize your sewing business into a lean, efficient, and highly competitive machine!
01
Reduced Labor Costs
By implementing Single Piece Flow, wasteful material handling expenses, which contribute nothing to the end-product, are significantly reduced. Task sharing minimizes over and underproduction waste, allowing tasks to be completed in the required order and quantity.
02
Agility & Versatility
TSS facilitates quick and efficient product and style changes. Modular workstations and shared tasks reduce work in progress, enhancing the team's ability to adapt and develop a broader set of skills.
03
Ergonomics
Traditional sewing processes often promote poor posture and repetitive work, while TSS introduces movement, conditions-based work, ergonomic practices, and improved environmental factors.
04
Lean Product Excellence
Our system applies the principles of lean manufacturing to sewing operations, eliminating waste, reducing costs, and streamlining processes. Get ready to boost your efficiency and competitiveness.
05
Quality, Quality, Quality
With a focus on error prevention and continuous improvement, our system ensures that your sewing products meet the highest standards of quality. Say goodbye to defects and rework.
06
Optimized Workflows
We'll help you reconfigure your sewing processes for maximum efficiency. From cutting to stitching to finishing, every step is optimized for productivity and minimal downtime.
07
Improved Lead Times
Deliver products to your customers faster than ever before. Our system helps you cut lead times, meeting demand and satisfying clients with quick turnarounds.
08
Empowered Workforce
Equip your team with the skills and mindset for success. Our Toyota Sewing System fosters a culture of continuous improvement, ensuring everyone contributes to your success.
09
Cost Savings
Reduce overhead and material costs through efficient processes, fewer defects, and less waste. Boost your bottom line and stay competitive in the market.
10
Customized Solutions
We tailor our system to your specific sewing operations, ensuring it's a perfect fit for your business. No one-size-fits-all solutions here.
How TSS is Implemented
TSS, as a lean system, demands careful implementation to ensure success. At Americas 21st, the process involves:
Step 1 - Learn
Collaboratively understanding the customer's unique requirements, considering factors such as product specifications, volume, materials, workforce, quality, margins, and changeover needs.
Step 2 – Adapt
Tailoring TSS to the customer's specific needs, determining the necessary equipment, personnel, and space to maximize value.
Step 3 - Install & Train
Gradual implementation, starting small to thoroughly understand and integrate TSS into the workflow. Americas 21st remains engaged to ensure proper training and to make TSS a sustainable part of the operation.
Step 4 – Adjust
Acknowledging that manufacturing is an ongoing process, Americas 21st commits to continuous adjustment and support, collaborating with customers to address evolving challenges in their industries.